Metal fabrication services encompass a comprehensive set of industrial processes designed to transform raw metal into finished, usable components. These services play a crucial role in numerous industries, including construction, retail, medical, aerospace, and art installations. From precise laser cutting to complex welding techniques, the scope of metal fabrication continues to expand with advancements in technology and increased demand for customization.

Who We Are

The Metal Shop is a full-service metal fabrication company known for its precision craftsmanship, innovative capabilities, and diverse project portfolio. Based in Wisconsin, our company specializes in delivering high-quality fabricated components and structures for a wide range of industries, including architecture, retail, medical, and industrial manufacturing. With advanced in-house capabilities such as laser cutting, CNC machining, robotic welding, and tube laser technology, The Metal Shop excels at producing everything from custom staircases and exhibit displays to intricate medical equipment and structural components. Our team of skilled fabricators and engineers collaborates closely with clients to turn complex concepts into functional, visually striking results—all while maintaining fast turnaround times that exceed industry standards.

Our Core Metal Fabrication Processes

Cutting

Modern metal cutting methods are highly precise and capable of handling complex geometries. Laser cutting, for example, uses concentrated beams to make clean, accurate cuts through various types of metal. Waterjet cutting is another popular technique that relies on high-pressure water—sometimes combined with abrasives—to cut through materials without heat, preserving the structural integrity of the metal. Tube laser cutting offers precision for tubular forms, while traditional shearing and sawing remain effective for simpler applications.

Forming

Forming processes reshape metal into desired configurations without removing material. Press brake forming is commonly used to bend sheet metal at various angles. Tube rolling and bending are employed to create cylindrical or curved profiles, especially for piping systems and structural elements. Manual sheet rolling allows for custom curves in bespoke architectural or artistic pieces.

Welding

Welding joins metal parts together and is an essential process in fabrication. Techniques include TIG welding, known for its clean and precise joints, and MIG welding, which is suitable for thicker materials and faster operations. Robotic welding systems are increasingly used to provide consistency and speed in high-volume production environments.

Machining

Machining involves material removal to achieve precise dimensions and finishes. CNC machining utilizes computer controls to produce complex parts with tight tolerances. Manual machining is still used for smaller or highly customized projects. Some facilities also offer 3D printing capabilities, especially useful for prototyping and intricate component fabrication.

Assembly

The final stage in many fabrication projects is assembly, where individual fabricated components are brought together into a finished product. This process can include additional fasteners, welding, or adhesives, depending on the requirements of the application.

Our Specialized Fabrication Services

We often go beyond the boundaries of basic services by offering niche capabilities tailored to our unique client needs.

Exhibit and Trade Show Structures

We develop custom displays and art installations, such as exhibit elements for museums or cultural installations. These structures combine aesthetic design with structural integrity.

Architectural Features

Staircases, railings, canopies, and decorative structures are fabricated to meet both functional and design requirements. Each piece must comply with safety codes while contributing to the overall architectural vision.

Industrial Equipment Components

We can supply machine components like aluminum end plates, turbine shrouds, and structural supports. These parts must meet stringent performance standards and often require exact tolerances.

Medical Equipment

Custom racks, transport carts, and other stainless steel medical components are fabricated using advanced techniques such as tube laser cutting. These parts are tailored for hygiene, durability, and ease of use.

Retail Fixtures

Retail rollouts require consistent, high-quality fixtures fabricated to exact specifications. We support national campaigns with custom displays, shelving units, and branded structures.

Materials Used in Metal Fabrication

Metal fabrication services can accommodate a wide array of materials. Common metals include aluminum, stainless steel, carbon steel, brass, and copper. Our ability to handle multiple materials expands the application possibilities for a wide range of industries.

Contact Us Today

Let us show you what we can do for you.